Free Tool · Manufacturing
Downtime Loss Scorecard
How much is unplanned downtime costing your operation?
7-minute calculator · No credit card · Results emailed to you
Manufacturing Downtime Cost Calculator
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Approximate annual revenue across the operation
$10.0M / year
Production lines in operation
3 lines
Sub-industry (the one that fits closest)
Unplanned downtime events across the floor in a typical year
24 events / year
Average hours per unplanned-downtime event (stop to back up)
4 hrs / event
Hourly production value on a running line (revenue per hour)
$2,500 / hr
Current scrap rate across the floor
2% scrap
Current maintenance approach
Critical machines on the floor (the ones that shut a line down when they fail)
12 critical machines
Of those critical machines, how many have vibration / temperature / current sensors today?
2 sensored (83% coverage gap)
Primary ERP / MES
Is this a union shop?
Preview
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